Kyanite Spring Newsletter
Explore our process, meet Raymond, and find us on the road!
HOW IT’S MADE
This winter, we launched a three-part series, exploring how we produce the industrial-grade Virginia Kyanite we proudly distribute to customers worldwide. Spanning one to two months, this rigorous process requires over twenty-five beneficiation steps, tens of tons of heavy-duty machinery, an exceptional team, and an unwavering commitment to quality control.
In PART 1, we introduced our source mines at Willis Mountain and East Ridge in Dillwyn, Virginia, and the process of mining these world-class ore bodies to extract the raw kyanite. If you missed it, catch up here »
Next, in Part 2, we explored our beneficiation process, detailing the mined ore’s journey from wet separation (“the float”) to dry separation (“the dryer”), and then to the (“magnet house”) for final impurity removal. Find out more »
In Part 3, we concluded with milling, sizing, and bagging our finished products—Virginia Kyanite (and Mullite)—for distribution. Dig into PART 3 here »
GET TO KNOW US
Name: Raymond Toney (aka “Pool”)
Role: Kiln Operator and Maintenance Technician
Year started at Kyanite: 1995
What do you enjoy most about your work?
I’ve always enjoyed making things and fixing things.
What’s your favorite part of each workday?
The end of it, whenever that is. Knowing you did your part to make the best product during your shift is pretty satisfying.
In your opinion, what makes KMC different?
The various jobs and positions that all have to work together to keep the whole company functioning.
What’s something that might surprise people about your job?
The heat! There is hot, and then there is MULLITE HOT!
What’s your favorite way to spend your time outside of work?
Relaxing with family, drawing, painting, or reading. Trivia night at the local brewery anyone?
*photo from TRI Website 2023 event.
It’s spring and at KMC, that means the start of trade show season!
These trade shows provide us with the opportunity to showcase our products, build connections, and both learn about and contribute to exciting innovations within our industry!
We’re kicking off the circuit with the National Council Education for the Ceramic Arts in Richmond, VA:
NCECA (National Council Education for the Ceramic Arts) – Richmond, VA | Date: March 20-23
This year marks the 58th anniversary of the National Council on Education for the Ceramic Arts’ annual conference! We’re excited to showcase our products and research, connect with ceramic artists and educators, and support the vibrant field of ceramic arts!
The American Ceramic Society-Refractory Ceramics Division (RCD) / St. Louis Section Meeting – St. Louis, MO | Date: March 26-28
Family reunion meets innovation hub, the annual meeting of the Refractory Ceramics Division is one we look forward to all year long! We get to reunite with old friends, make new ones, and learn about advancements in our industry. We always leave inspired!
Ceramitec – Munich, Germany | Date: April 9-12
From producers and users to scientists, exhibitors worldwide present their machinery, devices, systems, processes, and raw materials at Ceramitec. Every branch of the ceramics industry is represented here, ranging from classic ceramics through industrial and technical ceramics, and we enjoy the diverse mix!
Investment Casting Institute / Business and Leadership Development Conference – Santa Fe, NM | Date: April 14-17
The Investment Casting industry continues to express interest in KMC products, and we’re thrilled to oblige!
Ceramics Expo – Novi, Michigan | Date: April 30 – May 1
This technical ceramics expo is a great opportunity to showcase our products, connect with
industry leaders, and explore advanced ceramic innovations in aerospace and electronics. Plus, swing by our booth to play a round of mini cornhole! We have an awesome prize in store for the winner!
European Investment Casters’ Federation – Napoli, Italy | Date: May 12-15
This year, we’re headed to the south of Italy for a global meetup of industry colleagues and presentations with an intriguing theme: “Investment Casting – On the Way to Sustainability”.
The Refractories Institute Spring Meeting – Ponte Vedra, FL | Date: June 3-5
We join other business leaders in the refractories industry in a highly focused, confidential and collaborative environment to share industry trends and best practices, and discuss ways to better engage clients and align business practices to meet their needs.
WORK WITH US
Join our growing team! We’re hiring for exciting positions ranging from Research and Development Engineer to Maintenance Technician! Sound like you or someone you know?
Get in touch with any questions: info@kyanite.com
Research and Development Engineer
Lead the investigation and development of new product uses and the improvement of existing product uses.
Operate and control sand drying equipment, including conveyor systems, drying drums, and related machinery.
1st Shift Maintenance Technician
Perform routine maintenance tasks and preventive maintenance activities.
2nd, 3rd, and Swing Shift Mill Operator
Operate equipment in a safe and efficient manner, ensuring that all equipment is functioning properly.
Drive company vehicles, including trucks and specialized equipment, adhering to traffic laws and safety regulations.
Provide support to electricians in installing, troubleshooting, repairing, and maintaining electrical systems, equipment, and components in compliance with MSHA regulations.
Operate fluid bed dryer/cool/emission scrubber and related electrical equipment.
Operate heavy mobile equipment used in mining operations, including trucks, loaders, dozers, graders, and excavators.
Conduct preventative maintenance on mining equipment and machinery.
Research and Development Engineer
Lead the investigation and development of new product uses and the improvement of existing product uses.
Operate and control sand drying equipment, including conveyor systems, drying drums, and related machinery.
1st Shift Maintenance Technician
Perform routine maintenance tasks and preventive maintenance activities.
2nd, 3rd, and Swing Shift Mill Operator
Operate equipment in a safe and efficient manner, ensuring that all equipment is functioning properly.
Drive company vehicles, including trucks and specialized equipment, adhering to traffic laws and safety regulations.
Provide support to electricians in installing, troubleshooting, repairing, and maintaining electrical systems, equipment, and components in compliance with MSHA regulations.
Operate fluid bed dryer/cool/emission scrubber and related electrical equipment.
Operate heavy mobile equipment used in mining operations, including trucks, loaders, dozers, graders, and excavators.
Conduct preventative maintenance on mining equipment and machinery.
